With a clock strapped to my wrist, in my pocket (cellphone) and on sincerely every other piece of electronics I possess, the final factor I quite needed was once a wall clock. If I’m sincere, it really wasn’t about adding a further visual reminder of the sluggish, consistent, ever-continual, march of time. No, no, the factor of this assignment was once to apply working with epoxy so that i can combine it into future initiatives. And boy, just right factor I did a convention run, for the reason that I realized more than a few things with this undertaking. Catastrophic failure is a hell of a trainer, so long as you don’t let it deter you from trying again.
Scroll along with me, I’ll exhibit you ways I made the clock and hopefully impart a little bit bit of potential that I realized alongside the way in which.
however first, we’ve obtained to handle slightly bit of soiled clerical work. Do you love DIY projects? Do you love woodworking projects? Do you adore photos of said tasks?! Well then, seem no extra buddy, my Instagram page is what you’re watching for. You’ll discover it at @zacbuilds(direct link: https://www.Instagram.Com/zacbuilds/) I publish all of my projects there, together with any tidbits and morsels of understanding that I glean alongside the way. With a bit of luck helping others to avert making any of the same mistakes I’ve made. So please verify it out, and for those who like what you see, don’t forget dropping a comply with ?
step one of this project was ripping all the portions of wood that I used to make the clock face, on my desk saw. Each piece used to be half′ wide and 1&high; thick. I had some scraps of walnut leftover from an extra challenge that I used. Which is good, because i love walnut (and sincerely the whole lot manufactured from walnut), but it’s no longer cheap, so it used to be high-quality to be equipped to make use of some scraps that otherwise would’ve ended up within the trash.
I’m now not above scavenging my, or any one else’s, scrap pile to save a couple of bucks. I’d like to posture like I’m seeking to store the planet via reusing materials that would otherwise be thrown out, but its way more a element of my own frugality.
Oh ya, I additionally bought a bit of little bit of ash wooden that I reduce to the identical dimensions.
I reduce the entire pieces of wooden to random lengths on a miter noticed and then established my desk for a excellent historical original glue-up.
I protected the desk in a thick plastic sheet to simplify my easy up and to shield my desk. Glue united states of americatend to get a bit of messy and if you happen to aren’t careful which you can emerge as gluing something you’re engaged on to the desk itself. Not that I’d recognize that from personal experience or some thing…
the opposite bit of prep I did was tracing the tough dimensions of the clock onto the plastic with blue painters tape. I didn’t have an designated plan of what the clock face would seem like, but these lines gave me some directions to play inside so I didn’t get carried away and make the article too giant.
as soon as the prep work was out of the way in which I set about making use of carpenters glue to the 30-40 portions of walnut and ash.
I then organized the portions into a visually enjoyable pattern and utilized some clamping drive using these adorable little F-clamps.
i know what you’re pondering: “Visually unique is a subjective announcement. What you in finding appealing, could no longer attraction to each person.”
And indeed, that’s very true. But I’m additionally the narrator, so I get to assert anything i need ?
even as the clock face was once drying and i was once capable to move onto the next move: Making the form that i’d solid the epoxy resin into. I used some scrap melamine portions that I had leftover from building some keep cupboards and assembled them into an open face box.
the interior dimensions of the form have been 12.5⊤ x 20′, simply relatively better than the clock face. This gave me a little bit of a margin for error across the whole perimeter of the clock face. I figured it used to be beautiful unlikely that I’d get a best casting so I wanted to have just a little additional I would reduce off to get a smooth side.
I used tuck-tape to line the inside of the shape. The epoxy doesn’t stick very well to the tuck-tape so it makes it simpler and cleaner to cast off the types once the epoxy has cured.
adequate, right here we go. That is the huge show. Time to cast some epoxy.
whilst you purchase epoxy it comes in 2 materials, a resin, and a hardening agent. You combine the 2 collectively at a 2:1 ratio (or as a minimum this epoxy was 2:1, it varies depending on the type and company you’re making use of) and then pour it into your type. Good enough, easy ample, i will be able to handle that. As a minimum… I concept I would.
I blended collectively my first batch. 500ml of resin and 250ml of hardener. This was my first mistake. You’ve bought to combine the epoxy pretty vigorously, but the containers I was once mixing in was 750Ml so i ended up making fairly the mess. Depart a little bit bit of room for stirring!
I’d absolutely propose anyone making an attempt this at home design some fabric that you could ball up and throw away after you’re achieved to make clean up more manageable. Form of like what I did for the glue-up step. It sticks to everything after which dries rock difficult, so it’s rather disturbing to wash up.
Let that epoxy go with the flow! I’ve got to claim it’s tremendous enjoyable to pour out the perfectly clear epoxy. It’s has a honey-like consistency and considering it pours so slowly it appears like an instance of laminar go with the flow (shout out to SmartEveryday haha).
I cautiously poured out my first container, taking care to fill all the crevices. I swiftly realized that if I desired to fill this entire form I was going to wish combine one other batch up ASAP. Ultimately, I used virtually 1.5L epoxy.
hello wait a minute… That’s no longer what this used to be speculated to appear! This can be a entire catastrophe!
recollect how I said I discovered just a few matters alongside the way in which? Good, one of the crucial things I learned is that there are exceptional types of epoxies. The epoxy I was once making use of used to be a particularly fast environment epoxy, which generates various heat because it remedies. On the grounds that I poured a lot without delay and poured it so thick, all of that heat brought on the epoxy to boil because it cured. It could’ve been enjoyable to look at, in a weird science experiment variety of way, if I hadn’t identified I used to be looking at hours of difficult work get flushed down the drain. Oh well, chalk this one up to a learning expertise.
There’s a trade-off available between the amount of time it takes the epoxy to cure and the depth at which that you could pour to. Epoxies that take longer to medication, generate much less warmness (or as a minimum they generate the identical quantity of heat but over a longer time interval so it has more time to dissipate) so which you could pour them deeper. I should’ve used a deep pour epoxy and next time I do a project like this i’ll.
I wallowed in self-pity for a few minutes after which I hit the reset button and obtained again to work. If in the beginning, you don’t be triumphant, are trying, are attempting once more.
I’ll spare you all the steps that I’ve already covered and pass ahead to me casting off the types triumphantly from my 2nd epoxy casting, which went much better than my first.
Did I swap epoxies? No. I still had three/4 of a gallon of perfectly excellent epoxy left and that i used to be going to have the opportunity to make use of it! Rather of doing 1 giant pour, I split it up into 4 smaller pours. I would pour 1/4&high; of epoxy at a time and wait 24 hours and then repeat.
It was once slightly labor-intensive, but hey, it’s better than boiling the entire factor and having to over for a third time.
The longest single part of this task was without doubt the sanding part. I spent a few hours working my method by means of the various grits of sanding pads I had. I started with 80 grit sand paper and labored my way up to 320 grit sand paper. Even after many passes at 320 grit, I was once nonetheless nowhere close my favored level of conclude.
I searched my shop high and low so sanding pads that were finer than 320 grit but got here up empty-surpassed. Off to the ironmongery store I went.
except the hardware store didn’t have anything better than 320 grit both! Well, as a minimum no longer in sanding pads in any case…
I picked up some sheets of 600, 1000 and 2000 grit sandpaper and proceeded the leisure of the way in which with none aid from Tesla or Edison. Just excellent old long-established manpower. I don’t need those guys anyhow! (I absolutely do!).
I sanded, and sanded, and sanded except my hands just couldn’t take it anymore! After sanding with 2000 grit for a while I was actually beautiful satisfied with the conclude of the epoxy.
At this point, I was once on a real 2-phase kick, so I made up our minds to use a 2 part rub on clear coat to conclude the clock face. I mixed the conclude and a hardener in a plastic container, poured it out onto the clock face and then used a plastic spreader to smear it around.
The product I used used to be called Rubio Monocoat and when you’ve never used it before, let me let you know, it smells distinct haha. And that i’m now not one of those weirdos that loves the scent of chemicals, it just legitimately smells first-class. Variety of citrus-y. A real pleasure to work with.
I let the Monocoat take a seat for 15 minutes and then wiped up any extra using a lint-free material as per the recommendations.
All I could say was “wow”. I quite liked the way the finish seemed. It delivered a lot of contrast to the wood grain without altering the normal color of the wood very so much. And like I suspected, it additionally helped to make the epoxy rather less opaque.
I think I’ll must find extra makes use of for this finish sooner or later.
Spoiler alert: I didn’t make the actual clock mechanism or the hands of the clock. I purchased them as a package, you’ll find them from a number of online outlets for 10-20 bucks. Whilst you order it you get a motor with a single pressure shaft, some very thin steel fingers and a nut that locks the whole setup together. With this kit you would drill a gap into some thing and become it right into a clock. Good… maybe no longer anything… exercise a little bit of discretion.
The foremost drive shaft (is that even an relevant term for one of these tiny motor?!) for the clock mechanism used to be 1/four&high; thick so I thumbed via my collection of drill bits except I determined a 1/four⊤ drill bit and bored a hole through the very center of the clock face.
I put that piece of blue painters tape down for two factors. First, it let me figure out where the certain middle of the clock face without drawing immediately on it and, second, I in finding that a bit bit of tape helps to avert the drill bits from tearing out any unintended timber, notably when the drill bit is a little bit dull. Like most of mine are.
all right, let’s get that clock mechanism established!
once the driveshaft used to be poking by means of the opposite measurement I was in a position to at ease the whole assembly in position utilising a single nut that tightened against the clock face.
thus far so good!
once I tried to install the fingers on the driveshaft, this DIY package quite began to show its cheapness. The arms are made of relatively, rather thin metallic. I appreciate why they do it this manner, the less mass the motor has to spin the longer the battery will last. Fair sufficient. The trouble is that you must strain match the hands onto the driveshaft and it requires really somewhat of force. Predictably the arms bent, I swore, after which spent the following 10 minutes trying to straighten out the fingers as first-class as I would.
with regards to mounting options each person loves a excellent french cleat, proper? I thought about making my possess, but then I observed these easy metallic ones on Amazon for a few bucks, so I ordered them while I ordered the clock package.
I headquartered the male side of the french cleat on the again of the clock face, being careful to position it in a spot where you couldn’t see it by means of the epoxy and screwed it in place. I pre-drilled the holes to prevent snapping the screws or splitting the timber.
I established the feminine aspect of the french cleat on the wall in my living room and then dropped the clock in position.
Ahhh job well done.
And, good day, I simplest had to totally reset and begin the whole mission from scratch as soon as. That’s a win in my guide.
I’m tremendous glad with how this project became out.
i like how the epoxy renders something in the back of it in a blurry haze. It jogs my memory of out of focus elements in graphics. And as you’ll see from the relaxation of my pictures, I’m a entire bokeh whore.
It was fairly fun working with epoxy for the first time (if you ignore the crushing emotional anguish of screwing up the primary strive) and i’m excited to incorporate it into extra builds sooner or later.
I consider going ahead I’ll as a rule attempt to get my palms on some slower curing epoxy in order that i will be able to do the whole lot in a single pour. Doing the pour in four ingredients used to be a little bit of a bummer, most of my time was spent just setting up and getting able to pour.
Zoom out and bit and now you can find what it appears like inside the context of my residing room. I consider it goes effectively with the relaxation of my wooden decor. Exceptionally the espresso table that I simply stated.
Thanks for trying out my clock build. Congrats on making it this a ways. In case you have any questions or comments I’d love to listen to them. Until they are terrible wherein case I most commonly wouldn’t love to listen to them. But that’s what I get for posting whatever on the internet.
I’ll do my high-quality to answer all the questions! And once more if you haven’t already, do me a prefer and determine out my Instagram page.
Illeana Trevisani is a 45-year-old personal trainer who enjoys binge-watching boxed sets, relaxing and jigsaw puzzles. She is loveable and exciting, but can also be very evil and a bit sneaky. She has had five affairs so far. Most recently she cheated on bit on the side, Winston, with 36-year-old surgeon, Harvey Russell. She is currently single. She is a British Sikh who defines herself as straight. She finished school and then left academia. She has a severe phobia of fingers Physically, Illeana is in good shape. She is tall with chocolate skin, blonde hair and brown eyes. She has a birthmark on her neck. She grew up in a working class neighbourhood. She was raised by her mother, her father having left when she was young. She is currently single. Her most recent romance was with a novelist called Malone Alexi Thomas, who was the same age as her. They broke up because Illeana felt she could get someone hotter. Illeana’s best friend is a personal trainer called Magdalen Morris. They have a very firey friendship. She also hangs around with Levi Addison and Polly Brown. They enjoy eating out together.
DIY Epoxy Resin Clock Uploaded by Ileana Trevisani on Tuesday, August 27th, 2019. We have 12 great pictures of DIY Epoxy Resin Clock. Find DIY Globalnet on category Decorating.
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